BattleKits
Robot Wheels

 


We offer nine different wheel-sprocket combinations.

 

Robot WheelHigh-traction rubber and light weight make these wheels ideal for robots. The wheels in our kits are four or five inches in diameter and 1.5 inches wide. We also offer 5",6",8, and 10" wheels.

We broach a 1/4" keyway into the wheel. Our custom one-piece hub/sprocket also gets a 1/4" keyway machined into the hub. A steel key locks the wheel and sprocket together so the torque on the sprocket gets transferred to the rubber tire.

 

SprocketThe hub/sprocket is made from chrome-moly steel. All our kits use sprockets with 19 teeth. We also have 28 and 42-tooth sprockets available.

 

Robot Wheel AssemblyA bronze bearing is pressed into the sprocket, then the sprocket/bearing assembly gets pressed into the wheel. Our sprockets are made to be used with #35 roller chain (3/8" pitch).

 

Ball BearingThe side opposite the sprocket is fitted with a ball bearing. All bearings have an inside diameter of 1/2".

 

This section view shows all five components in the final assembly. The width of the 4" and 5" wheels is 2.24" which fits into our modular drive units and  robot kits. All other wheels are 2.34" wide.

The 4" wheel with this combination of components weighs in at just 1.1 pounds - or 4.4 pounds for four wheels. See the chart below for the weights, pictures, and drawings of the other wheels.

 

This wheel is very easy to use because the axles do not need to rotate. That saves the time and cost of mounting the axles in bearings. The picture on the left shows the wheel mounted in our Modular Drive Unit.

 

All our kits have the 4-19 wheels included. Our 5-28 wheels can also be used on the kits, (with some modifications). The ground clearance on our kits can be increased with both the 4" and 5" wheels with a little extra machining. Contact us and we will give you a quote for the custom machining or we can provide detailed drawing if you choose to make the change.

 

Part # Pic Drawing Wheel
Diameter
Sprocket
Teeth
Speed
(MPH)*
Weight
(lbs.)
Cost Order
4-19
HP**
4" 19 9 1.0 $44

4-19 4" 19 9 1.1 $39

5-19 5" 19 12 1.4 $40

5-28 5" 28 8 1.6 $41

6-19 6" 19 14 1.6 $42

6-28 6" 28 10 1.8 $43

8-28 8" 28 13 2.5 $45

8-42 8" 42 9 3.0 $47

10-42 10" 42 11 3.6 $49

* Indicates the speed at which a vehicle would travel if the wheel was driven with a 9-tooth sprocket which is revolving at 1700 RPM. (As they are in our kits when using our E-150 motors and our speed reducer).

** The 4-19HP is a special hard plastic wheel that reduces traction but also makes turning easier and reduces power consumption while turning. Two 4-19HP wheels can be used in combination with two regular high-traction 4-19 wheels. This will give a good combination of traction and ease of turning in robots that do not require uncompromised traction. Educational and experimental robots along with robots intended to operate on carpet work best with two, (or even four), hard plastic wheels.

 

 

 

 
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